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Infusion products
Injection products
Pen systems
Diagnostic products
Inhalation products
Healthcare products
 Inhalation products
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Powder inhaler
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For the treatment of asthma
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19 individual parts
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36 parts/minute
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Two interlinked rotary indexing machines
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Technologies:
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Ultrasonic welding, printing of batch numbers, force measurement of pushbuttons
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Challenges:
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Handling and assembly of eight compression springs and eight pins inside the pushbottons
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Multi-dose powder inhaler
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For the treatment of asthma
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11 components
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70 parts/minute
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Three interlinked rotary indexing machines
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Technologies:
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Ultrasonic welding, vision checks of function and quality of components, torque checks of dosing function
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Challenges:
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Set dose counter according to type - 50 varieties in total
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Multi-dose powder inhaler
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For the treatment of asthma
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20 individual components
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Assembly: 40 parts/minute
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Checks: 20 parts/minute
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11 machines comprising two tray handlers, one packaging machine, three
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rotary indexing machines, two linear transfer machines, three special hot-foil
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printing machines with vertical indexing table
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Technologies:
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Ultrasonic welding, hot-foil printing, nine vision checks, two inkjet printers, flow-rate tests, capture of production data via PC
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Multi-dose powder inhaler
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For the treatment of asthma
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15 individual components
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60 parts/minute
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Eight interlinked assembly machines, seven rotary indexing machines
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and one linear transfer system
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Technologies:
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Printing, labeling, sealing, palletizing, torque and vision checks
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Challenges:
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Handling of blister packs, coiling
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Powder inhaler
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For a variety of medicines
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11 individual components
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37 parts/minute
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Three interlinked rotary indexing machines
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Technologies:
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Laser printing, ultrasonic welding. punching of wire filter
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Challenges:
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Needle orientation, handling of springs, pressure drop measurement depending on flow rate
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Multi-dose powder inhaler
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For the treatment of asthma
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Ten individual components
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74 parts/minute
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Three interlinked rotary indexing machines
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Technologies:
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Feeder with vision checks
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Challenges:
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Function test with torque and vision checks, integration of servomotors for positioning
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Multi-dose powder inhaler
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For the treatment of asthma
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19 components
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40 parts/min
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6 Discovery rotary indexing machines, 4 of which are interlinked;
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4 Clearliner tray handlers, 17 Birkman turnkey feeder units
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Technologies:
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Pad printing, force measurements, camera check, flow check
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Challenges:
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Automation of the function check for defined flow values, validation and
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21 CRF Part 11 system
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Multi-dose powder inhaler
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For the treatment of asthma
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3 components
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160 part/min
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1 Spaceline linear transfer machine, 2 Clearliner tray handlers
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Technologies:
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Funciton check
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Challenges:
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Fully automatic product selection, speed control
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Assembly technology
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