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Reference projects

Inhalation products

 
 
 

Powder inhaler

For the treatment of asthma

 

 

19 individual parts

 

 

36 parts/minute

 

 

Two interlinked rotary indexing machines

 

 

Technologies:

 

Ultrasonic welding, printing of batch numbers, force measurement of pushbuttons

 

 

Challenges:

 

Handling and assembly of eight compression springs and eight pins inside the pushbottons

 

   
 

Multi-dose powder inhaler

For the treatment of asthma

 

 

11 components

 

 

70 parts/minute

 

 

Three interlinked rotary indexing machines

 

 

Technologies:

 

Ultrasonic welding, vision checks of function and quality of components, torque checks of dosing function

 

 

Challenges:

 

Set dose counter according to type - 50 varieties in total

 

   
 

Multi-dose powder inhaler

For the treatment of asthma

 

 

20 individual components

 

 

Assembly: 40 parts/minute

 

 

Checks: 20 parts/minute

 

 

11 machines comprising two tray handlers, one packaging machine, three

 

rotary indexing machines, two linear transfer machines, three special hot-foil

 

printing machines with vertical indexing table

 

 

Technologies:

 

Ultrasonic welding, hot-foil printing, nine vision checks, two inkjet printers, flow-rate tests, capture of production data via PC

 

   
 

Multi-dose powder inhaler

For the treatment of asthma

 

 

15 individual components

 

 

60 parts/minute

 

 

Eight interlinked assembly machines, seven rotary indexing machines

 

and one linear transfer system

 

 

Technologies:

 

Printing, labeling, sealing, palletizing, torque and vision checks

 

 

Challenges:

 

Handling of blister packs, coiling

 

   
 

Powder inhaler

For a variety of medicines

 

 

11 individual components

 

 

37 parts/minute

 

 

Three interlinked rotary indexing machines

 

 

Technologies:

 

Laser printing, ultrasonic welding. punching of wire filter

 

 

Challenges:

 

Needle orientation, handling of springs, pressure drop measurement depending on flow rate

 

   
 

Multi-dose powder inhaler

For the treatment of asthma

 

 

Ten individual components

 

 

74 parts/minute

 

 

Three interlinked rotary indexing machines

 

 

Technologies:

 

Feeder with vision checks

 

 

Challenges:

 

Function test with torque and vision checks, integration of servomotors for positioning

 

   
 

Multi-dose powder inhaler

For the treatment of asthma

 

 

19 components

 

 

40 parts/min

 

 

6 Discovery rotary indexing machines, 4 of which are interlinked;

 

4 Clearliner tray handlers, 17 Birkman turnkey feeder units

   

Technologies:

 

Pad printing, force measurements, camera check, flow check

 

 

Challenges:

 

Automation of the function check for defined flow values, validation and

 

21 CRF Part 11 system

 

 

 

   
 

Multi-dose powder inhaler

For the treatment of asthma

 

 

3 components

 

 

160 part/min

 

 

1 Spaceline linear transfer machine, 2 Clearliner tray handlers

   

Technologies:

 

Funciton check

 

 

Challenges:

 

Fully automatic product selection, speed control

 

 

 

   

 
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